Introduction 🐄
If you work in the dairy industry, you know how critical it is to keep your processing tanks & vessels clean and sanitary. It’s no secret that the food safety risks associated with unclean equipment can be severe. A processing facility needs to have a regular cleaning schedule for its tanks, pipes, and other pieces of equipment to keep them running smoothly and safely.
CIP nozzles for tanks
CIP or Clean-In-Place is when a nozzle is in a situation to increase hygiene and reduce the need for confined space entry for manual cleaning operations. CIP is a critical process in the dairy industry, and nozzles play an invaluable role in its success. If you’re looking for CIP nozzles for tanks, look no further than Spray Nozzle Engineering. We have a huge selection of high-quality stainless steel and polymer CIP nozzles that are guaranteed to work with your specific applications.
If you’re trying to improve efficiency and reduce costs, our engineers can help guide you through the process of choosing the right nozzle for your needs. They will help determine what type of product would be best suited for each situation so that your cleaning system works efficiently and effectively at all times. Our experts will also work directly with customers who have limited space; we design custom solutions that fit perfectly into any space available within your facility!
How to reduce cleaning costs in the dairy industry
According to some Dairy Business Associations, cleaning costs make up a significant portion of overall production costs. To reduce these costs, it is imperative to consider how you can reduce the total number of cleaning cycles, the amount of chemicals required for each cycle, and the time and labour required to maintain your machinery.
In addition to reducing your cleaning costs, there are other benefits that come from using CIP nozzles in your tanks and vessels:
-
Reduced risk of contamination caused by dirty tanks or pipes
- Eliminate the need for confined space entry or shutdown for manual cleaning
-
Less downtime in production because tanks can be cleaned more quickly
Why dairies and food companies should use oscillating spray nozzles for easier CIP
Because a rotating nozzle creates a high-pressure jet, it is the most effective choice for cleaning tanks and equipment. The powerful jet of water that comes from an oscillating spray nozzle can be directed to any part of your tank or vessel. This will minimize agitation and foam. Sizing the correct nozzle to suit the application, tank size, cleaning media, obstacles in tanks and what is to be cleaned is a specialized field; we at Spray Nozzle Engineering can help.
In addition to being more effective at cleaning and sanitizing, oscillating nozzles also have many other benefits. They are set up easily with just one connection point so you can start using them right away. Because they are automatically controlled by your existing pumps, there is no need for additional control systems on your equipment (which saves money). And finally, oscillating spray nozzles are much safer than other types of nozzles because they don’t create excessive back pressure or cause dangerous leaks in your system (which helps save lives).
Tank cleaning and CIP in the food and beverage industry
CIP is a common practice in food and beverage processing. The dairy industry has been relying on CIP to keep its tanks clean for decades, but it can be expensive and labour-intensive. CIP Nozzles save energy by using less heated water & chemicals more efficiently.
A typical milk tank cleaning cycle takes between two and four hours, with most of that time devoted to chemical application and removal. For example, if you have 100-gallon milk storage tanks filled with milk at 55 degrees Fahrenheit and you want to remove all the debris from the bottom of each tank using a detergent solution followed by rinsing water and then sanitizing chemicals (such as caustic soda), then your total time per tank would increase with the number of tanks every week! This doesn't include any additional chemical treatments used during production runs that require additional cleanings later on down the road before being filled back up again; it also doesn't account for personnel costs associated with maintaining this schedule either.
Tank cleaning and CIP are big costs for dairy processors, but our spray nozzles can help.
The cost of cleaning tanks, piping, and heat exchangers is massive. It can take several hours to clean a tank, during which time production is stopped. The chemicals used to clean the tanks are expensive and wear on equipment over time and cause downtime for maintenance.
There's no getting away from the fact that CIP is needed for proper hygiene, but there are ways you can reduce costs without compromising on quality. Here are some tips:
-
Make sure you have enough spare parts available so that your CIP process isn't delayed by broken nozzles or pumps
-
Use higher pressure nozzles with smaller holes than usual - this will help reduce chemical use while still getting a thorough clean
CIP Reels provided by Reel-Tech allow for safer, and more efficient cleaning
Spray Nozzle Engineering's sister division Reel-Tech, manufactures and provides a heavy-duty and automated cleaning solution for large vessels, where confined space entry and cleaning processes are costly. By using a CIP reel you can eliminate both of these issues, saving time in cleaning by utilising these reels, in tandem with a tank cleaning head, providing a more effective, safer and cost-effective clean every time!
Automated tank cleaning hose reels by our sister division Reel Tech. Operators can remotely lower/retrieve nozzle heads into tanks of any size. Automatically working safer and more efficiently.
Conclusion
The dairy industry is a massive market, with billions of dollars being spent on cleaning and sanitizing tanks. The equipment used in this process can play an influential role in reducing costs, as we’ve discussed here. The most efficient way to do this is by using our oscillating spray nozzles. They allow you to clean more efficiently while also saving time and money. As a preferred Total Spraying Solutions partner, Spray Nozzle Engineering is uniquely positioned to provide the most effective tank cleaning solutions for you.
Have a question? We are here to help:
We take pride in providing excellent service and support!
